5 Benefits Of Working With PCD Tools
Posted on: 1 November 2021
PCD tools are made from polycrystalline diamond, which is a very strong material that is made with synthetic diamonds that are produced in a laboratory. These synthetic diamonds are bonded together with a cobalt alloy within the grains of the diamond, creating an extremely strong material that is used to create cutting tools. Using PCD cutting tools provides you with strong tools to get the job done.
Benefit #1: Fast Speeds
With PCD tools, you can run them at high speeds without impacting the efficiency or reliability of the tool's job. Being able to run your equipment at faster rates can allow you to reduce lead time and finish jobs quicker. Being able to get jobs done quicker will increase the amount of work you can achieve in a day. Being able to get more work done in a shorter time is something every company wants.
Benefit #2: Works with Many Materials
Second, with PCD tools, you can work with a wide range of materials. Advances in how PCD tools are made have made it possible for these tools to be used on a wider range of materials than they used to be able to be used with. You can use these tools on materials such as abrasive plastics, aluminum, and composite materials as well. You can use them on just about any material you want to work with.
Benefit #3: Multiple Tasks
PCD tools are most often used for cutting materials. That is not the only thing that they can do, though. You can also use the tools for things such as deburring, grinding, and finishing surfaces. They are designed to help you finish material in a timely and effective manner while delivering quality results.
Benefit #4: Long Usage
Fourth, PCD tools are designed to last for a long time. They can work for months without needing to be changed, which means that you do not have to change the tools and parts regularly, resulting in work downtime. The long usage life also means that you will save money as well on parts.
They work and last a lot longer than carbide tools, which are the alternative tool option for cutting and finishing jobs. Carbide tools get the work done, but they don't last very long, leading to work stoppage and downtime that isn't necessary.
Benefit #5: Quality Results
Finally, with PCD tools, you end up with quality results. You can get a surface finish that isn't going to need to be touched up at all. This is just another way that you can save time by working with these types of tools.
When it comes to getting the job done, PCD cutting and finishing tools offer advantages over carbide tools. They work with a wide range of materials, can be used for multiple tasks, last for a long time, and produce quality results.
For more information on PCD tools, contact a company near you.
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